Fan Decking Repair & Reconstruction Services | Cyrco, inc.

Field Erected Cooling Tower FRP Composite Panels, Industrial-Grade Pressure Treated Wood Plank or Plywood Fan Decking. Always Built with Craftsmanship.

Cooling Tower Fan Deck Replacement Wood or Fiberglass

Decayed, deteriorated, moss, algae, or vegetation covered fan decking can shorten the life span of the cooling tower and jeopardizes the safety of employees, placing an enormous liability risk on the employer. For both counter flow and cross flow field erected cooling towers, Cyrco, inc. provides sectionial repairs or complete reconstruction replacement of deteriorated fan decking.

Cyrco, inc. only utilizes the latest, most-advanced, high-quality materials that not only offer robust longevity, but also designed for rapid assembly. Our well trained, professional field technicians and project managers furnish our clients with craftsmanship built products performed in the utmost safest and most efficient manner. All of these factors result in minimal to no production down time, and a finished product built to well outperform the original design.



Fan Decking Material Options:

  • Pultruded Fiberglass Reinforced Plastic (FRP) Interlocking Panels (Non-corrosive and Non-skid)
  • 1-1/8" Acid Copper Chromate (ACC) Pressure Treated, Industrial-Grade, Tongue and Groove Douglas Fir Plywood
  • 1-1/2" x 6" Tongue-and-Groove Redwood Planks (Upon Special Request)


If Cyrco, inc. is installing new or replacing existing hand rails, for additional safety we also include high visibility yellow toe boards with all of our kits.

With recent advancements in fiberglass reinforced plastics (FRP) and polyester composites, today's FRP components are becoming an ideal choice material throughout many industries, including cooling towers. FRP products offer a host of benefits including: rapid installation/reduced field labor costs, gritted non-skid surfaces, light in mass weight, easy to maintain, fire retardant, non-conductive, UV protection, impervious to insects, and decay-proof. This is not to say, industrial-grade pressure treated plywood or tongue and groove boarding is not an applicable choice material for a modern cooling tower's fan decking. Contact us today to discuss how we can assist you and which options will best serve your needs.


Potential Accidents Caused by Old, Wood Fan Decking:

  • Slip Hazards: Algae and Bio-Growth
  • Tripping Hazards: Deteriorated, Warped, or Splitting Plywood
  • Fall-Through Hazards: Decayed Plywood and/or Wooden Structural Framing



Fan Decking Hatch Doors, Access Ladders, Stairways, and Landings

Installation of Cooling Tower Hatch Doors

Cyrco custom 3D designs, furnishes, and installs or ships fan deck hatch doors, access FRP ladders, and FRP drift eliminator platform landings. Our fan deck hatch door systems allows employees safe and easy passage from the exterior fan decking to the internal drift eliminator allowing for repairs, maintenance, and routine inspections.

We also specialize in updating your site's safety measures in compliance to OSHA code as keeping your facility safe is our top priority. Cyrco continuously maintains one of the lowest OSHA EMR ratings in the cooling tower industry and so we understand the value of safety including that of our client's employees. Our replacement fan decking, and stairway ladder systems are guaranteed to meet or exceed all OSHA regulations. Our safety swing gates, handrails, stair rails, guardrails, fan deck hatchway and access doors are all OSHA compliant in color, dimensions, structural materials, and methods of construction.



Metal Factory Assembled (FAP) Cooling Tower Fan Decking Replacement

Metal cooling tower fan decking side wall replacement stainless steel


Cyrco also metal fabricates replacement fan decking for metal factory assembled cooling towers or field-erected steel structured cooling towers. Our expert metal fabricators, can custom fabricate any cooling tower flooring, or side wall paneling, no matter the make, model, or year of manufacture. Utilizing heavier gauge, USA made, G-235 galvanized or stainless steel metals, we always meet or exceed OEM manufacturer specifications. Fabricated to outlast the original design, all of our drop in replacement flooring and side wall panels are precisely sized and complete with aligning fastener locations. These replacement metal fan decks or metal side wall panels can be install with craftsmanship by highly trained and qualified Cyrco field technicians or freight shipped to your location.




Custom 3D Designed And Fabricated Fan Deck Hatchway Doors And Ladder Systems Custom Designed And Fabricated FRP And Wood Industrial Stairways And Staircases Polyurethane Industrial Self Closing Safety Swing Gate



FEP Cooling Tower FRP Composite Fan Decking

  • Affiliates:
  • CTI
  • ISN
  • NFPA
  • Avetta
  • Mid Atlantic Safety Council