Custom Manufacturing of Metal Factory Assembled (FAP) Cooling Towers | Cyrco, inc.

Expertly Built for Robust Durability, Long-Term Operational Reliability, and Maximum Thermal Performance.

Cyrco foundation base fabrication of Stainless XFS Splash Cooling Tower Cyrco roof craned onto fabrication of Stainless XFS Splash Cooling Tower Cyrco finsihed fabrication of Stainless XFS Splash Cooling Tower

Cyrco twin cell fan safety railing cooling tower top view Cyrco custom built metal cooling tower on cement foundation Cyrco Stainless Custom Manufactured XFS Splash Cooling Tower On Site


Cyrco, inc. designs, constructs, and installs custom metal factory assembled cooling towers specifically tailored for the client's application. As a distributor for many world-renown, well-established cooling tower part's manufacturers, all internal parts utilized in Cyrco's metal cooling towers are selectively chosen for their superior performance, durability, and long proven history of operational reliability. As a Cooling Tower Institute (CTI) member, we always meet and consistently exceed CTI and competitor's standards. Our in-house, metal fabricated parts from heavier, 14 gauge, USA made metals, is just one prime example of our above standards commitment to quality and craftsmanship.

Often you can't purchase the cooling tower you need for your specific application because of spacing requirements, poor water quality, chemistry, excessive suspended solids, extremely high water temperatures, or for several other complex factors. Cyrco offers solutions by custom engineering, manufacturing, and installing, splash or film fill, cross flow or counter flow cooling towers to overcome these challenges.

For new replacement metal cooling towers, our engineers can design a robust and optimal, thermal-performing cooling tower matching the footprint of the existing cooling tower's foundation. Additional cost savings often include no changes and replacement parts to the steel grillage, water distribution system piping, bolt-down anchor locations, safety railings, and other expensive components. This not only can save our clients a lot money in labor and parts, but also decrease the deadline of the project's completion, greatly lessening valuable production down-time. With the advancement of today's materials, and Cyrco's knowledge and craftsmanship products, your replacement cooling tower is sure to surpass the longevity and thermal performance of the old tower.

Our custom, factory-assembled cooling towers are constructed of either 304 or 316 stainless steel framework. All incorporated metals are heavy gauge, USA made steel. Other material features of our metal factory assembled cooling towers include options such as non-corrosive, non-skid, pultruded FRP fiberglass distribution basins, basin covers, and fan decking.

Utilizing thermal calculating and 3D design rendering software, we can engineer and manufacture a single or multi-cell, cooling tower that provides peak performance for any industrial application. Considering all factors, we will expertly match the type of heat transfer media (fill) that will maximize the thermal transfer rates and longevity of your cooling tower. We even offer reliable solutions for cooling towers with hot water temperaturers above 130 degrees, or for those "dirty water", high clogging large particulates applications. We are heat transfer media experts, an Authorized Reseller for world renown Brentwood Industries, and a continous annual recipient of their "Superior Performance Award."

Our custom manufactured cooling towers are superior in design and craftsmanship. Whether in need of newly designed metal cooling tower, replicated replacement, or a partial rebuild, Cyrco, inc. always exceeds expectations. Willing to do what the larger manufacturers won't, Cyrco produces stellar results with products that are built to last.


Cyrco's XFS Series (Splash Fill) Cooling Towers for Heavy Particulate "Dirty Water" and/or Extremely High-Temperature Hot Water Applications

Cyrco's XFS Splash Film Series Cooling Towers

In addition to our film fill cooling towers, Cyrco's XFS Splash Fill Series are specifically designed for heavy particulate applications such as rendering plants, steel mills, and a host of other industries that produces heavy particulate, aka "dirty water", during their manufacturing process. In these conditions, film fill heat transfer media is inadequate as it quickly fouls and clogs, resulting in sub-par thermal performance and a shortened cooling tower life span due to the added stress on mechanical parts. We often see poorly choosen cooling tower designs that were not suitable for the client's application.

Our splash fill cooling towers are adaptive to accommodate different material types and design-styles of splash media. We expertly selected the most ideal splash fill based on several factors which can include particulate size, particulate density, and water temperature. Splash fill heat transfer media is also far superior to film fill when above normal hot water temperatures, over 130° F, are present.

Splash Fill Media Options (not limited to):

  • Turbo-Splash
  • Brentwood Industries Hybrid Splash
  • Opti-Lath
  • Opti-Bar


  • Gull Wing
  • V-Bar
  • PVC Lath
  • and Others



And as with all of Cyrco's custom built metal cooling towers, for maximum longevity, all internal parts are expertly matched from industry-renown manufacturers, with the exterior casing metal fabricated in-house at Cyrco, inc. from USA made, 14 gauge or heavier, galvanized or stainless steel.

Cyrco's XFS Splash Fill Series cooling towers have quickly gained a reputation for delivering impressive thermal performance, extreme long-term durability, and continuous operational reliability, even in the harshest of environments and conditions.


Cyrco's Metal Cooling Tower on Raised Steel Ibeams

  • Affiliates:
  • CTI
  • ISN
  • NFPA
  • Avetta
  • Mid Atlantic Safety Council